15. ITALPRESSE Application for asset performance management and new business model
12. Truly simple, no scripts, no configuration works on any graphic any screen turn on and Playback System Platform 2017 - Scada Playback
19. Page 19 Confidential Property of Schneider Electric | OMI in Action Video
11. Professiona alsed raportid ... Kiiresti
1. Kuidas tänapäeva tehnoloogia tagab efektiivsuse Instrutec 09.11.18 Urmas Polli Klinkmann Eesti AS
20. Tänan Urmas Polli ur mas. p olli@klinkmann.ee
6. Page 6 Confidential Property of Schneider Electric | Insight powered by Wonderware Online
7. - Operatsioonide efektiivsem jälgimine - ligipääsule kõikjalt ja kõigist seadmetest - Tööjõu mobiilsed lahendused
3. Situatsiooniteadlikkus . • E - kataloog • Klinkmanni e - pood • Klienditeenindus
5. Ühendatavus enamus automaatika seadmetega System Platform InTouch Historian InBatch Information Server Intelligence Mobile ...
2. HMI/ Scada - Reaalajas seadmete monitooring ja kontroll . • E - kataloog • Klinkmanni e - pood • Klienditeenindus
4. © 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved. Wonderware MES Products Architecture Wonderware Recipe Manager Plus ▲ ‘ Retseptide’ ja masina seadistuste automaatne juhtimine ▲ Operaatori vigade minimeerimine ja vältimine ▲ Analüüs ▲ Info säilitamine ja raporteerimine
17. 30% 30% 20% 10% 20% Quality Improvement More Equipment Uptime Reduction in Manufacturing Costs Increased Productivity OEE Improvement Achievements of Manufacturing Execution System (MES) software users in single and multi - plant implementations Source: TechValidate Page 17 Confidential Property of Schneider Electric | Digital Manufacturing Operations Transformation Benefits
8. Tööstuslik Big Data – kogumine ja analüüs. Historian tarkvara ▲ Kõrgresolutsioonis data salvestamine ▲ Kuni 2M tag - i; 150k/sekundis ▲ 40x andmete pakkmine ▲ Häirete ja sündmuste logi ▲ Integrat sioon MS SQL Server iga ▲ HMI/Visualiseerimine - InTouch ▲ Protsesside analüüsi mootor © 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
9. Tööstuslik automatiseeritud info management ✓ Tööülesannete edastamise automatiseerimine ✓ Automaatne tootmisnäitajate registreerimine: Kulude kontroll ja tulude kasv (efektiivsuse kasv) ✓ Operatsioonide optimeerime (seadmed, protsessid, tööjõud) – andmetel põhinevad otsused ✓ Ressursikasutuse monitoorimine ja analüüs ✓ Troubleshooting: Tehniliste tõrgete, praagi jms algpõhjuste analüüs (root case analüüs ) ✓ OEE ja KPI automaatne monitoorimine; automaatne raporteerimine ✓ Tootmise juhtimissüteemi sidestamine ERP - ga, ühtse süsteemina ✓ Automatiseeritud andmekogumisel põhinev ennetav hooldus
14. EARLY WARNING CATCH ▲ Unit was started after an outage and there was a vibration step change on one of the LP turbines (Vibration levels were well below the alarm level) ▲ Engineering and the plant were notified ▲ Vibration data was collected and unit was retired for an inspection ▲ Bolts on lower half of flow sleeve had broke and flow sleeve contacted L - 0 blades Steam turbine Outage ▲ Upper half of flow sleeve was no longer supported by lower half ▲ Although we had minor damage to the LP blades, we avoided damaging multiple stages of blades, packing, and diaphragms if we had a severe blade liberation. ▲ Estimated avoided cost - $4.1M
18. Kokkuvõtvalt - Wonderware pakkumine ▲ Tootmise automatiseerimise tarkvara täislahendused ▲ Maailma juhtiv HMI /Scada ja MES tarkvara ▲ Üks võimekamaid andmekogumis ja analüüsivahendeid ▲ Töökindlus ja kasutuslihtsus - üle 30 aastat kogemust ja ekspertiisi ▲ Visuaal ja graafika ▲ Ühendatavus enamus automaatikaseadmetega ▲ Mobiilsus. Ligipääs kõikjalt ▲ Ühildatavus varasemate versioonidega ▲ Lihtne laiendatavus – alusta väikselt, laienda hiljem
10. Build on the Insight platform - powered by Wonderware Online • Manual and Automatic Data Collection: • Equipment Utilization Events • Production Events • Equipment Dashboard: • OEE, Availability, Performance & Quality KPI’s • Utilization Events and KPI’s • Production Run Events and Status vs. Plan • Reporting with drill down Analyses: • KPI Comparison across Equipment • Equipment Utilization Event History • Equipment OEE KPI History INSIGHT PERFORMANCE – RAKENDUS SEADMETE KASUTUSE MÕÕTMISEKS
13. Age-related failure Random failure ENNUSTATAV/PROAKTIIVNE (PREDICTIVE ) SEADMETE HOOLDUS © 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved. ARC STUDIES SHOW ONLY 18% OF ASSET FAILURE IS AGE - RELATED . BASED ON THESE DATA, PREVENTIVE MAINTENANCE PROVIDES A BENEFIT FOR JUST 18 PERCENT OF ASSETS, AN D MONITORING FOR PREDICTIVE MAINTENANCE IS A RECOMMENDED OPTION FOR THE REST . WWW.ARCWEB.COM/LISTS/POSTS/POST.ASPX?ID=260 Reactive and Preventive Programs Predictive Technology for Early Warnings It’s a Journey Failure Patterns Requires a comprehensive maintenance infrastructure APR and diagnostics to predict impending failure Rules - based logic using sensor data Planned based on time or usage statistics Run to failure Strategic, Proactive, Optimized Risk - Based Maintenance Predictive Maintenance Condition - Based Maintenance Preventive Maintenance Reactive Maintenance 18% 82%
16. Tootmissüsteemi integreerimine ettevõtte ärisüsteemiga Wonderware MES © 2018 AVEVA Solutions Limited and its subsidiaries. All rights reserved. Wonderware System Platform Application & Reporting Clients Batch Continuous Discrete ERP PLM EAM SCM 3 rd Party LEVEL 0, 1 & 2 C o n t r o l LEVEL 3 Manufacturing Execution System LEVEL 4 Business Planning & Logistics Production & Performance Applications Dashboards & Reports Work Orders & BOM Quality & Traceability Inventory OEE Wonderware Enterprise Integrator (WEI) Wonderware System Platform Wonderware MES Wonderware Skelta BPM Machine Parameters Wonderware Recipe Manager Plus Real time data processing Harmonization & Storage Event detection Communication Wonderware Application Server Wonderware Device Integration